Product Description:
TCGT CCGT DNGA WNMG WNGA Cnc Carbide Turning Tool PCD CBN Insert
Features:
Technical Parameters:
The Technical Parameters of PCD and CBN Inserts
The technical parameters of PCD (Polycrystalline Diamond) and CBN
(Cubic Boron Nitride) inserts play a crucial role in selecting the
right insert for a specific machining application. The selection
process involves a careful consideration of factors such as the
material type, cutting conditions, tool holder compatibility, and
desired surface finish. Here are some common technical parameters
to consider for PCD and CBN inserts:
PCD Insert Technical Parameters:
Grain Size: Refers to the size of the diamond grains in the PCD material.
Common grain sizes include fine (smaller particles) and coarse
(larger particles).
Cutting Edge Geometry: Determines the type of machining operation the insert is suitable
for, such as finishing, roughing, or profiling.
Insert Shape: Includes shapes like diamond, square, round, or custom shapes for
different machining needs.
Insert Size: Dimensions such as length, width, and thickness of the insert to
fit specific tool holders.
Corner Radius: The radius at the corners of the insert affects the cutting
profile and surface finish.
Chip Breaker: Some PCD inserts have chip breakers to control chip formation and
improve chip evacuation during cutting.
Coating: Some PCD inserts may have coatings to enhance wear resistance or
reduce friction.
CBN Insert Technical Parameters:
CBN Grade: Different grades of CBN inserts are available, each with specific
properties for machining different materials.
Insert Shape: Similar to PCD, the shape of the CBN insert influences its
application and cutting characteristics.
Edge Preparation: Determines the cutting edge condition suitable for the specific
material being machined.
Insert Size and Tolerances: Dimensions of the insert to ensure proper fit and alignment in the
tool holder.
Chip Control: Considerations for chip control features like chip breakers to
optimize chip formation and evacuation.
Coating: Some CBN inserts may have coatings to enhance performance in
certain applications.
The technical parameters of PCD and CBN inserts are critical in
selecting the right insert for a specific machining operation that
meets the desired quality and cost objectives. Manufacturers
usually provide detailed technical specifications for their PCD and
CBN inserts to help users make informed choices based on their
specific machining requirements.
Applications:
PCD (Polycrystalline Diamond) and CBN (Cubic Boron Nitride) inserts
are highly valued in machining processes across various industries
for their unique properties. These inserts showcase high hardness
and wear resistance qualities that enable machining processes to be
completed faster and more efficiently. Here are some common
applications for PCD and CBN inserts in different industries:
PCD Insert Applications:
- Non-Ferrous Materials Machining: PCD inserts excel in machining
non-ferrous materials like aluminum, copper, and their alloys due
to their high hardness and wear resistance.
- Woodworking: PCD inserts are used for cutting and shaping wood and
wood-based materials in applications like furniture manufacturing,
carpentry, and cabinetry.
- Composite Materials Machining: PCD is effective in machining
composite materials like fiberglass, carbon fiber, and laminates
used in aerospace and automotive industries.
- Plastics Machining: PCD inserts are used for machining plastics and
composite materials in industries such as electronics, packaging,
and consumer goods manufacturing.
- PCD Tipped Tools: PCD inserts are utilized in tools like drills,
reamers, end mills, and inserts for various cutting operations.
CBN Insert Applications:
- Hardened Steel Machining: CBN inserts are ideal for machining
hardened steels, high-speed steels, and tool steels due to their
high hardness and wear resistance.
- Cast Iron Machining: CBN inserts are used for machining gray cast
iron, nodular cast iron, and other types of cast irons commonly
found in automotive and machinery components.
- Hard Part Turning: CBN inserts are suitable for hard part turning
applications requiring high precision and surface finish, such as
bearings, gears, and shafts.
- Gear Cutting: CBN inserts are used for gear cutting applications
where high precision and durability are necessary.
- CBN Tipped Tools: CBN inserts are incorporated in tools like
turning inserts, milling cutters, and boring bars for various
machining operations.
Common Applications:
- High-Speed Machining: Both PCD and CBN inserts are used in
high-speed machining applications where efficiency and precision
are essential.
- Automotive Industry: PCD and CBN inserts are widely used in the
automotive industry for machining engine components, gearbox parts,
brake discs, and other critical components.
- Aerospace Industry: PCD and CBN inserts find applications in the
aerospace industry for machining components like turbine blades,
aircraft structures, and landing gear parts.
- Mold and Die Making: PCD and CBN inserts are utilized in mold and
die making for precision machining of materials like hardened steel
and complex tool steels.
These applications showcase the versatility and efficiency of PCD
and CBN inserts in various machining operations across different
industries, contributing to improved productivity, quality, and
cost-effectiveness in manufacturing processes.
Customization:
For our SPEED brand PCD CBN Inserts, we offer the following
customization services:
- Product Name: PCD CBN Insert
- Coating: TiN/TiCN/TiAlN/Al2O3
- Size: Customized
- Shape: Square/Round/Hexagonal/Triangle
- Edge Type: Sharp/Radius/Chamfer
- Model Number: CBN PCD Inserts
- Place of Origin: Zhuzhou, Hunan
- Minimum Order Quantity: 10 pieces
- Price: 2.5 USD
- Packaging Details: 2 pieces a box
- Delivery Time: 5-7 days, large quantity 7-15 days
- Payment Terms: Paypal/TT/West Union/RMB/Visa
- Supply Ability: 10000 pieces
Our PCD CBN Inserts are suitable for a variety of applications,
including Carbide CNC Inserts, CNC Insert, and CBN Tools. Contact
us for more information or to place an order.
Support and Services:
Our technical support team is available to provide guidance on the
selection of the appropriate insert grade and design for specific
machining requirements. We also offer training and consultation
services to help customers optimize their machining processes for
maximum efficiency and productivity.
Our services include custom design and manufacturing of PCD CBN
inserts to meet specific customer requirements, as well as
reconditioning and recoating services to extend the life of used
inserts and improve their performance.
Packing and Shipping:
Product Packaging:
- The PCD CBN Inserts are packed in plastic boxes.
- The plastic boxes are then packed in cartons.
- The cartons are labeled with the product name, quantity, and other
important details.
Shipping:
- The PCD CBN Inserts are shipped via air, sea, or land.
- The shipping method is determined based on the customer's location
and preference.
- The products are carefully packed and secured to prevent any damage
during transit.
- The customer is provided with a tracking number to track their
shipment.
FAQ:
